In my
previous post, I promised a simple tutorial to get you started building with reclaimed election signs. Well here it is! This is just a simple box, but once you've mastered these skills, you will be able to design your own dollhouse, box, birdhouse, etc. I'd love to hear what you've made with your new skills!
What you need:
- corrugated plastic (from trashed election signs or other advertising signs)
- a good craft/utility knife (I prefer my x-acto knife)
- cutting surface
- hot glue gun and glue (or if you're more patient, any glue that is permanent on plastic)
- pliers (not absolutely necessary, but helpful)
- permanent marker - fine tip preferred
- this pattern
Instructions:
1. Print out the
pattern. You will either transfer the pattern onto the corrugated plastic or glue it on. If you choose to glue it on - print two copies of the pattern. I chose to transfer the pattern with a permanent marker. I started with the bottom of the box. Cut the square from your plastic. I recommend cutting it slightly larger than the pattern so that you can line the pattern up correctly on the next step:
2.The dotted lines on your pattern indicate areas from which you will be removing the top layer of the plastic. Here's an important hint: line up the longest lines from the bottom of the box pattern with the corrugated plastic such that you will not be removing "walls." If the pattern doesn't exactly fit your corrugated plastic, adjust the lines so they do fit (and be sure to make the adjustment on the sides later). Correct alignment is best indicated by the photos below:
Transfer the markings and finish cutting your square to the exact size.
3. Now cut out the top layer of plastic for the two long slits.
4. Now you need to cut out the shorter slits. This is a more difficult cut because you will need to cut out little bits of the corrugate walls. This will take a little bit of time and detail work with your knife.
5. Now cut out the 4 sides. The 2 sides with slits, follow the directions in step #2.
6. Line up your pieces as seen below:
7. Plug in your glue gun, you're ready to assemble! (You can use a liquid permanent glue for this step, but allow drying time before using your new box.) Your pieces should fit snugly in the slits, but if the fit is too tight, take your pliers and squeeze the bottom of piece you are trying to fit into the slit. Don't worry the glue will stabilize the piece. Start by gluing the 2 sides with slits to the bottom of the box:
8. Finally, place glue in the slits to fit in your final side pieces (one side at a time so that the glue doesn't harden):
9. And you're done with your gorgeous upcycled box! You can paint, decoupage, or sew a cover for your new box if you desire. Use these skills to design your own piece and share it in the comments below!